Rebul Honeycomb

By mimicking the six-sided structure of the honeycomb cell, Rebul honeycomb creates a structural material which is 90% space, yet is capable of withstanding a compressive force of 2000kg/m^2.

This lightweight, crush-resistant material forms the basis of our patented Rebul Freight and Rebul Interlok crating products. These completely customisable containers are at the leading edge of smart, environmentally friendly crating solutions.

With its high strength-to-weight properties, Rebul honeycomb is the alternative to polystyrenes and expanded foam materials used as protective space filler. Made from locally produced and recycled paper, our paper honeycomb has a significantly smaller carbon footprint than these materials. We manufacture the honeycomb using water based glues, ensuring that the product is also fully recyclable and pulpable.

Rebul honeycomb is used with great success as void fillers for the protection of goods in transit as well as in construction and component manufacture. It is widely used by fruit exporters as divider plates for bulk fruit packaging. In the construction industry, paper honeycomb is a popular option as a strong, lightweight material to act as structural void filler for hollow-core doors.

Rebul Honeycomb Advantages

Used as core or void fillers, paper honeycomb helps reduce weight and transportation costs, while supporting structural integrity. Consider switching to honeycomb for these reasons:

• High strength-to-weight ratio, at a low cost
• Load bearing 2000kg/m² when laminated with liner sheets
• Combines with steel, plastic, GRP and paper to form composite panels
• Optimal cover with high load bearing properties
• 100% recyclable and biodegradable
• Significantly lower material usage per square meter
• Easily biodegradable
• Lower carbon footprint
• Available in four cell sizes, varying the compact strength
• Can be made anywhere from 9mm to 50mm thick

CONTINUOUS HONEYCOMB

Material Glue: Water-based, Non-hazardous
Paper Core: 25% recycled, 75% sustainably grown, virgin

Cell Size A Standard Thickness: 9mm, 14.8mm
Cell Size B Standard Thickness: 9mm, 15mm, 21mm, 33mm
Cell Size C Standard Thickness: 35mm

Other Sizes: Any thickness between 9mm and 50mm can be produced upon request, however, a MOQ is required for non-standard thicknesses

DOOR HONEYCOMB

Material Glue: Water-based, Non-hazardous
Paper Core: 100% recycled material

Cell Size B Standard Thickness: 30mm, 35mm
Cell Size C Standard Thickness: 35mm

Other Sizes: Any thickness between 9mm and 50mm can be produced upon request, however, a MOQ is required for non-standard thicknesses

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